Aviation and Maritime systems are still heavily human-centric, relying on human performance to maintain the safe and efficient transport of passengers and goods. Human Factors is the scientific discipline devoted to optimizing system performance, safety and overall resilience , based on seven decades of research across a vast range of civil and military domains. It is therefore essential that the designers of future sea and air transport systems consider Human Factors in the design life-cycle, and utilise the best available Human Factors knowledge available in standards and industry-wide guidance. Large design organisations may already have their own internal design standards, including some dealing with Human Factors, but this factsheet aims to highlight those in the public domain that can be used by aviation and maritime designers everywhere.
Since design projects can range from small changes in a worker’s interface, to a completely new ship or aviation system, affecting not only the human operator’s task but their job and how their work is organised with others, it is useful to have a process to help determine where and when to apply the various standards available, within the system design life cycle, from early design all the way to operation and final decommissioning. This process is known as Human Factors Integration.
BS EN ISO 6385 Ergonomics principles in the design of work systems is a useful resource that provides a clear and established process for integrating human factors into the design cycle, as well as providing detailed design principles. The standard describes an integrated approach to the design of work systems with attention to the human, the social and the technical requirements during the design process. It also provides a useful breakdown of all relevant terms and definitions. This International Standard is a key human factors standard for work systems from which many others that address specific issues are derived. ISO 6385 has been used to inform this factsheet and should be referred to for more information if required. There are also many other standards that provide useful detail when considering human factors design principles, and these are referenced within this factsheet.
The work system design process set out in ISO 6385 includes a number of key concepts that are important to consider when designing work systems:
1. The importance of considering the integration of human factors design principles into an established design process. This includes consideration of initial components such as identifying system requirements, function allocation (e.g. what the human will do, and what may be automated), the design concept, as well as the more detailed human factors design principles (more detail on these components can be found in the section ‘how it works’).
2. General human factors design principles to consider throughout the design lifecycle are as follows:
- Humans must be considered as the main factor and an integral part of the work system to be designed. A human-centred approach ensures that the work system is consistent with human capabilities, limitations and needs. Human-centred design reduces error and enhances overall system reliability and resilience.
- When designing work systems, it is best practice to integrate it at the earliest possible stage of the design process. Integrating human factors late into the design process to solve problems after the design of the work system is complete is usually expensive, and can require costly re-design.
- Workers (Operators/users) should ideally be involved in all stages of the design process. Workers include those responsible for constructing, maintaining, operating, and supervising. Involving workers in the design process helps close the gap between ‘work as imagined’ and ‘work as done’.
- When designing a work system, a variety of conditions should be considered: normal, abnormal/degraded, maintenance and emergency conditions.
- Within work systems design there are a number of recognised design phases including design, development, installation, commissioning, operating and maintenance, and decommissioning. ISO 6385 sets out a work system design process to enable human factors design principles to be successfully integrated into all phases.
3. It is not possible for this factsheet to provide detail on all the specific human factors requirements (e.g. suitable anthropometric dimensions for working at a control centre workstation), rather this fact sheet presents an overview of the ISO 6385 standard and maps other specific standards onto each design phase.
- Enables designers to consider how good human factors design principles as evoked by publicly available standards and guidance reference material can be integrated into the design lifecycle.
- Gives a ‘Roadmap’ of where human factors can be considered in the system design life cycle, and helps to ensure that there are no gaps that can lead to costly retrofit or system performance problems later in design or operations.
- Work systems that consider human factors enhance safety, improve human working conditions and counteract adverse effects on system performance and worker wellbeing. Overall, consideration of human factors in design, and using appropriate standards, leads to a more robust and resilient operational system.
- Follows an established design process as outlined in ISO 6385 which encourages designers to take a systems approach to the integration of human factors design principles.
- Encourages designers to integrate human factors at the earliest stage of the design cycle, avoiding costly retrofit design modifications.
- Provides a landscape/reference centre of relevant standards and guidance material that designers can use to incorporate good human factors design principles (see section below ‘relevant standards’).
- Standards and guidance are presented in two formats: according to the human design element (e.g. workstation, work task etc.) and by industry domain (Aviation & Maritime).
Developing a new system typically has the following (or similar) stages in its lifecycle: design, development, installation, commissioning, operation and maintenance, and decommissioning. The design process, however, is not limited to the ‘design’ phase, because design is often an iterative process, and refinements/changes can occur at any lifecycle stage. Design itself is best considered as a phased process, and according to ISO 6385, design comprises four phases during which Human Factors Integration activities can occur, supported by standards and guidance, as well as other techniques in the SAFEMODE HF Toolkit:
- Establishing the requirements for the new work system
- The aim of the new work system or system element. What it is meant to achieve.
- Who will use/operate it, and the characteristics and limitations of these users.
- The environment in which they will work.
- Allocation of functions
- The functions that must be achieved for the system to operate successfully.
- Those functions that will be carried out by humans, and those that will be automated.
- Design concept
- The overall design concept of the new work system, in terms of the structure of the system and the interactions between all its components (including human interactions).
- The specifications for the design of work equipment/ tools (including software), workstation and work environment.
- The role of the human operator, in terms of the functions, tasks and activities required to achieve desired system outcomes in normal, abnormal and emergency situations. These roles translate into specific jobs.
- The work organisation, in terms of the combination of jobs and roles and how they are organised, resulting in the specification of a workforce who can operate and maintain the system at its desired capacity.
- Developing the design
- The detailed development of the design components mentioned above, which make up the work systems; namely tasks, jobs, work organization, work equipment/ tools, workstation and work environment. Components should be designed with due regard to the interdependencies between them.
It is recommended that a designer uses one of the higher level, more generic guidance documents, for example the UK MoD JSP 912 /DefStan 00-250 or US equivalent US DoD MIL-HDBK-759C / US DoD MIL-STD-1472F or ISO 6385 / ISO 9241, for generating Human Factors requirements and guidance on HF systems engineering, found in Table 1. Following this, if and when the designer needs some specific guidance or specification for a part of the design, e.g. touch screen design standards, noise and vibration limits, or luminance levels, then the designer should look for a specific standards document with this detail in, preferably Standards documents which are regulated and assured by international bodies such as ISO, or specific professional/regulatory bodies who represent experts in certain industries e.g. EPRI, EASA, NASA, ABS etc., as detailed in table 2.
Table 1 gives guidance on addressing each of these design elements, in terms of relevant techniques in the SAFEMODE HF Toolkit, and relevant standards and industry guidance. Table 2 shows a general list of Aviation and Maritime standards and guidance documents in use today in these industries.
Following these tables, two case studies illustrate the use of such guidance in design projects.
Table 1 Table 1 Guidance on design elements, in terms of relevant techniques in the SAFEMODE HF Toolkit, relevant standards and industry guidanceDesign Component | Definition of Component | Human-Centred Design Approach considerations | Standards to inform Component Design |
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Work Organization | These are interacting work systems acting to produce a specific overall outcome (e.g. a ship, a ferry company, an airline, an airport, an air traffic organisation). | A human-centred design in this component involves the development of an effective workforce and suitable support functions and performance assurance systems e.g. selection, training, procedures and competence management, shift staff rostering, fatigue risk management, wellbeing management, crew and bridge resource management, safety management and safety culture. | The human-centred organization - ISO 27500 and ISO 27501. Rail Industry Guidance Note GEGN8613. Application of human factors within safety management systems. UK MoD 2015 JSP 912 Human Factors Integration in defence systems. US DoD MIL-HDBK-759C (1995) Handbook for Human Engineering Design Guidelines. US DoD MIL-STD-1472F (1999) Human Engineering. DEF STAN 00-25 - DEF STAN 00-250 - Human Factors for Designers of Systems. |
Work Tasks | These are an activity or a set of activities required of the worker to achieve an intended outcome (e.g. steering or mooring a ship, flying or landing an aircraft, etc.). | A human-centred design in this component involves the use of task analysis and workload assessment to define and analyse the task, and, if certain tasks are safety critical, the subsequent application of human reliability assessment processes to review and assess the impacts of human performance. | ISO 9241-2 Ergonomic requirements for office work. ISO 10075 Ergonomic principles related to mental workload. EN 614–2 Safety of machinery. |
Jobs | These are the organization and sequence in time and space of an individual’s work tasks or the combination of all human performance by one worker within a work system (e.g. pilot, controller, captain, rating). | A human-centred design in this component involves consideration of adequate breaks, job rotation, job enlargement or job enrichment. | ISO 9241-2 Ergonomic requirements for office work and ISO 10075 Ergonomic principles related to mental workload |
Work Environment | This is the physical, chemical, biological, organizational, social and cultural factors surrounding a worker (e.g. office, cockpit, on deck, airport apron, enclosed spaces on ships, etc.). | A human-centred design in this component includes considering aspects of thermal conditions, lighting, acoustics, vibration, air quality. | BS EN ISO 11064-6: Ergonomic design of control centres BS EN ISO 9241-6: Ergonomic requirements for office work with visual display terminals (VDTs). BS EN ISO 11688 (series): Acoustics BS EN ISO 5349-1 (series): Hand arm vibration BS EN ISO 2631 (series): Whole body vibration BS EN ISO 13732 (series): Thermal exposure BS EN 1837: Safety of machinery - Integral lighting of machines |
Work Equipment And Interfaces | Equipment are the tools, including hardware and software, machines, vehicles, devices, furniture, installations and other components used in the work system. Interfaces provide for decision-making, information transfer or communication between people and equipment (e.g. radar screen, flightdeck controls, helm, etc.). | A human-centred design in this component considers the psychological aspects of equipment design in addition to physical and/or mechanical factors. It also ensures that any interfaces designed to support human-system interaction, shall be designed to match human characteristics. | BS EN ISO 9355: Ergonomic requirements for the design of displays and control actuators. BS EN ISO 1503: Spatial orientation and direction of movement. BS EN ISO 9241 (series): Ergonomics of human-system interaction BS EN ISO 11064 (series): Ergonomic design of control centres BS EN 894 (series): Safety of machinery. ISO/TR 9241-810:2020 Robotic, intelligent and autonomous systems. SAE J3016 Levels of Driving Automation. DIN EN 1005-4 (2009) Safety of machinery. ISO 11228 Ergonomics — Manual Handling |
Workspace and Workstation | A workspace is a volume allocated to one or more persons in the work system to complete the work task. A workstation is a combination, and spatial arrangement of work equipment, surrounded by the work environment under the conditions imposed by the work tasks. (e.g. ship bridge, cockpit, engine room, ATC Tower, etc.). | A human-centred design in this component includes the consideration of body dimensions, posture (including fatigue), muscular strength and movement. | BS EN ISO 14738: Safety of machinery. BS EN 547 (series): Safety of machinery -Human body measurements. BS EN 1005 (series): Safety of machinery - Human physical performance |
Aviation Case Study
Problem Statement: Behind every jet aircraft is a wake, and today there are rules concerning how closely one aircraft can follow behind another. These separation criteria are based on our understanding of wake phenomena: their intensity, their impact on the stability of the following or crossing-behind aircraft, their movement and decay rate according to a range of factors such as the prevailing meteorological conditions at the flight level of the wake generator aircraft, etc. Generally the separation criteria work well. However, a number of wake encounters do occur in En Route (‘cruise’) airspace, sometimes resulting in significant destabilisation of the aircraft encountering a wake, and occasionally resulting in injuries in the cabin. These wake vortex events are at present not predicted by Air Traffic Control (ATC), nor are they foreseeable by pilots in almost all cases (the exception being if they can see the wake or contrail of an aircraft ahead of them). Wake Vortex events are principally of concern to airlines and their flight and cabin crew, and of course, travelling passengers.
Proposed design solution at the outset?
Recent research into wake phenomena has led to the possibility to predict wake events that can still happen even within current separation rules. SAFEMODE Case Study 1 aimed to develop and validate an ‘alert’ that would be presented to air traffic controllers on their radar screen, so that they could then warn the relevant flight crew and allow the time either to avoid the wake, or at least to secure the cabin so as to avoid injuries. The prediction time is up to three minutes ahead of the wake vortex encounter (WVE).
Design Approach
The designer team a user-centred approach, interviewing both air traffic controllers and pilots, and using the SAFEMODE SHIELD database to review incidents, and a number of tools from the HF Toolkit, including task analysis, Human HAZOP, prototyping and simulation. The design aim was to reduce the risk of aircraft upsets caused by wake encounters. In terms of allocation of function, the computerised surveillance system predicts the encounter and alerts the controller, whose task it is then to detect the alert and notify the at-risk aircraft within three minutes, and preferably sooner. The overall concept is of adding one additional alert to the air traffic controller’s existing system, and this alert is of medium priority (i.e. other alerts including risk of collision, take priority). The detailed design development was a mixture of user-centred design and review by trained controllers, and use of standards and guidance on colour, alarms and alerting characteristics, symbol usage, control and display integration to maintain situation awareness and workload, etc. A total of 43 HMI design checklist items were selected, principally on display design for air traffic systems (SESAR HP Guidance and Cardosi & Murphy)_and on alarm characteristics and situation awareness in aviation systems (EASA CS25). Examples from the checklist are shown below.General | Is the purpose and function of the alert clear? Has the context been specified (e.g. flight phase, normal and abnormal conditions)? |
Design Concept | Have users been presented with design options to elicit their preferences and rationales for those preferences? |
Design Detail | Are icons based on known metaphors from the user’s environment? Do they fit the mental model of the user (in this case, how the controllers think about wakes and wake vortex phenomena), and use an appropriate degree of realism for the users? Is it checked that they are immediately recognisable (intuitive) to controllers, and not confusable with other icons or symbols? This is especially important with infrequent alarms. |
Alert Characteristics | Is the alarm time-limited? How long will the alert remain on the screen? What are the conditions for the alert switching off? |
Integration with existing displays | Could this information conflict with, or block current information on the screen? |
Cognitive Support | Will the design help the controller project the likely evolution of the threat, including easing or worsening of its severity? |
Robustness & Resilience | If the controller mistakenly cancels/supresses the alert, can she/he easily recover the information if required? |
The design process resulted in two iterations following the preliminary design, with the final design being tested in real-time simulations with air traffic controllers and pilots. These simulations showed that the alert does not adversely affect workload, and increases situation awareness. The pilots in particular welcome the alert, even if it is delivered as an ‘imminent’ warning, as it enables them to prepare for the turbulence and warn the cabin, safeguarding aircraft, crew and passengers.
Maritime Case Study – Ship General Arrangement and Systems design
Problem Statement: The ship is a very complex environment composed by a variety of systems (e.g. propulsion, generation, safety, etc) that are operated by a crew, whose role onboard is to operate the ship and to keep it efficient and fully functional. Therefore, especially considering ships with large Complements and a lot of movement onboard (e.g. maintenance, emergency teams, food transportation, etc), it is important to develop the ship’s General Arrangement (GA) in a way that facilitates people (and items, carried by human operators) circulation; moreover, also maintainability, usability and comfort aspects have to be adequately addressed. The process followed is similar to the one previously described:
- Establishing the requirements for the new work system
- The aim of the new work system or system element. What it is meant to achieve.
A high level specification document is typically received from the ship owner including reference regulations, ship capabilities, desired systems and all the details needed to begin design activities.
- Who will use/operate it, and the characteristics and limitations of these users.
An indication of the population that will be embarked should be given by the ship owner. Based on it, the designer can select the most appropriate anthropometric tables.
- The environment in which they will work.
Onboard environments can be the most diverse possible, therefore also the requirements will vary greatly. For instance, in an Engine Room the designer will care less about walls colors and fancy lights, and more about spaces, availability of lockers and strong illumination on all equipment. Moreover, despite the availability of many standards for the maritime field, the ship builder generally develops its own during the years, mixing standards from different sources with its design experience based on the appreciation received by past customers.
The output of this first part of activity is represented by two documents: a ship technical specification (containing technical characteristics of the systems, ship capabilities and high level indications on ergonomics) and a guidelines document for ergonomics and Human-Machine Interfaces (HMI), including habitability, visibility, maintainability, and generally every aspect correlated to human presence and work onboard.
- Allocation of functions
- The functions that must be achieved for the system to operate successfully.
The functions of the whole ship system (including equipment and human-related elements) are defined based on the aforementioned specification documents. Depending on the considered system, the designer may choose to develop a Task Analysis to detail high level functions.
- Those functions that will be carried out by humans, and those that will be automated.
The ownership of functions can be assigned to system and/or human, clarifying what is expected by the systems suppliers.
- Design concept
- The overall design concept of the new work system, in terms of the structure of the system and the interactions between all its components (including human interactions).
Two levels are carried out for this activity.
The first is related to GA design, reviewed by HF experts in order to understand if the ergonomics guidelines are respected and if the duties of the crew can be fulfilled (e.g. carrying an injured person to the nursery, providing emergency operations in any part of the ship while carrying bulky equipment, embarking, storing and preparing food, collecting and disposing garbage, etc).
The second deals with detailed analyses on specific compartments, consoles or systems. For this activity aspects like reachability, visibility, usability and maintainability studies are done, helping to refine the design. Also similar assessments can be done on the software GUIs (Graphical User Interface) in order to reach the desired level of usability.
- The specifications for the design of work equipment/tools (including software), workstation and work environment.
Thanks to the previous point, detailed specifications can be produced.
- The role of the human operator, in terms of the functions, tasks and activities required to achieve desired system outcomes in normal, abnormal and emergency situations. These roles translate into specific jobs.
Considering systems, this activity is usually done by the Suppliers, as they have the complete knowledge of their products; their outcomes are typically reviewed by the Owner. However, a similar analysis can be done on the GA, that is now more mature thanks to the finalization of specifications. This allows us to not only check the feasibility of operations onboard, but also to add other details like the situation (e.g. normal navigation, emergency, etc) and checking more aspects like the logistics of maintenance, the manning required to carry food provisions as other activities go on, etc.
- The work organisation, in terms of the combination of jobs and roles and how they are organised, resulting in the specification of a workforce who can operate and maintain the system at its desired capacity.
Thanks to the knowledge and awareness built in the previous points it is possible to cooperate with the Owner in order to design the crew. This task can be carried out qualitatively (based on experience) or analytically, provided that a complete task analysis has been developed and that a software is available for allocating activities to personnel or systems.
- Developing the design
- The detailed development of the design components mentioned above, which make up the work systems; namely tasks, jobs, work organization, work equipment/ tools, workstation and work environment. Components should be designed with due regard to the interdependencies between them.
The design specifications are now ready, as much complete as possible, and embedding previous knowledge, specific regulations and detailed studies on Human Factors. Following this process, we ensured that HF requirements were present at every step, helping to keep post-construction modifications at a minimum and boosting the efficiency of the vessel.
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